Hybrid Multi-Core Cable: Integrated Power and Control in a Single Solution

Engineered for the complex wiring challenges of modern automation, our Hybrid Multi-Core Cable seamlessly integrates power and signal conductors into a single, robust assembly. This custom cable features a versatile configuration of 14 cores x 0.5mm² and 2 cores x 1.0mm², designed to streamline installation, enhance reliability, and reduce downtime in dynamic industrial environments. The high-density braided shielding ensures superior protection against electromagnetic interference (EMI), making it the ultimate choice for high-end industrial robotics, CNC machining centers, and sophisticated automated systems.

Key Features & Technical Specifications

• Conductor Configuration:

  • 14 Cores: 0.5 mm² (20 AWG), finely stranded Tinned Copper for optimal flexibility and corrosion resistance.

  • 2 Cores: 1.0 mm² (17 AWG), finely stranded Tinned Copper, dedicated for higher power requirements.

• Insulation: High-performance Fluoroplastic (FEP/PFA) (or Polyethylene (PE) options available), offering excellent dielectric strength and resistance to high temperatures.

• Shielding: High-coverage Tinned Copper Braid (TC Braiding). Provides exceptional EMI/RFI shielding to protect sensitive signal integrity from external noise.

• Jacket: Durable Silicone Rubber or Polyurethane (PUR) options, providing exceptional flexibility, and resistance to oil, abrasion, and chemicals.

• Temperature Rating: -40°C to +200°C / +260°C (depending on material selection), suitable for a wide range of operating environments.

• Voltage Rating: 300/500V – Reliable for both control signals and auxiliary power applications.

• Customization: Full OEM/ODM support. We can tailor the outer diameter, length, jacket color, shielding type, and connectors to integrate seamlessly with your system.

Why Choose Our Hybrid Multi-Core Cable?

✔ Space and Weight Savings: Combining multiple functions into one cable reduces clutter, minimizes installation time, and is ideal for cable tracks and drag chains.
✔ Superior Signal Integrity: The braided shielding effectively guards the sensitive 0.5mm² control cores against EMI, ensuring accurate data transmission for sensors and communications.
✔ Robust Power Delivery: The dedicated 1.0mm² power cores provide a reliable circuit for actuators, sensors, or small drives.
✔ Extended Service Life: Tinned copper conductors resist oxidation, while the robust jacket material withstands harsh industrial conditions, leading to less maintenance and lower total cost of ownership.
✔ Engineered for Dynamic Flex: The fine-strand construction and flexible jacket materials are designed for continuous movement in automated machinery.

 Primary Applications

This versatile hybrid cable is engineered for a wide range of demanding sectors:

• High-End Industrial Robots & Cobots: Internal wiring for robotic arms, grippers, and joints, providing both power to grippers and signals from encoders/sensors.

• CNC Machining Centers & Multi-Axis Systems: Power and control signal transmission in high-flex, high-vibration environments.

• Semiconductor & Electronics Manufacturing: Wafer handling robots and PCB testers where EMI protection and compact design are critical.

• Special Purpose Vehicles & Test Equipment: Wiring for automated guided vehicles (AGVs), aerospace ground support, and test beds.

• Packaging & Material Handling Machinery: Simplified wiring for complex conveyor systems and automated storage and retrieval systems (AS/RS).

Your Trusted Partner for Custom Hybrid Cable Solutions

As a specialized manufacturer with integrated industrial and trade capabilities, we offer end-to-end custom cable solutions. From prototype to mass production, our engineering team works closely with you to develop the perfect hybrid cable for your unique power, signal, and environmental challenges.

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