Custom Industrial Cable – Multicore + Multipair Shielded TPV Cable 4 Pairs + 2 Cores

This custom industrial hybrid cable integrates 4 shielded twisted pairs and 2 power cores in a single robust assembly, specifically engineered for demanding industrial applications requiring both data integrity and power transmission with exceptional durability and thermal performance to 120°C.

The TC stranded Class 2 conductors provide excellent conductivity, mechanical strength, and flexibility for industrial installations. FEP insulation delivers outstanding thermal stability, low dielectric loss, and chemical resistance, with PVC or XLPE options available for alternative performance requirements. Each of the 4 twisted pairs features individual aluminium foil shielding, providing 100% EMI protection and eliminating crosstalk between adjacent signal pairs. An overall tinned copper wire braid screen with 80% coverage delivers additional external EMI protection for the entire cable assembly. The TPV (Thermoplastic Vulcanizate) sheath is rated at 120°C, offering exceptional flexibility, abrasion resistance, oil resistance, and weatherability for harsh industrial environments. Tested at 2kV for insulation integrity.

This hybrid design reduces installation complexity and cable tray space by combining signal and power in a single cable, ideal for industrial automation, robotics, and control systems requiring reliable performance in demanding conditions.

• Hybrid 4 pairs + 2 cores for integrated signal and power
• TC stranded Class 2 conductors for strength and flexibility
• FEP insulation (PVC/XLPE optional) for thermal stability
• Individual aluminium foil shield per pair eliminates crosstalk
• Overall TC braid screen 80% for external EMI protection
• TPV sheath rated 120°C – oil resistant, abrasion resistant
• 2kV test voltage verification
• Rugged for industrial environments

This 4-pair + 2-core hybrid cable provides a complete signal and power solution in a single rugged assembly. Individual foil shielding on each pair ensures crosstalk-free data transmission, while overall TC braid protects against external interference. TPV sheath delivers exceptional durability in harsh industrial environments. FEP insulation provides high temperature capability, with alternative materials available for specific requirements.

• Industrial Automation Systems: Provides integrated encoder feedback and control power for automated machinery
• Robotics: Delivers shielded signal and power in a single cable for robotic arms and motion systems
• Machine Tool Wiring: Supplies flexible, durable cabling for CNC machines and manufacturing equipment
• Process Control: Enables reliable instrument signal transmission with integrated power distribution
• Packaging Machinery: Provides rugged cabling for high-speed packaging equipment with continuous flexing
• Material Handling: Delivers hybrid cabling for conveyors, sorters, and automated guided vehicles

Ready to specify this custom industrial hybrid cable for your application? Contact our technical sales team today.

Q1: What is the advantage of Class 2 conductors for industrial cables?

A: Class 2 provides stranded construction with optimal balance of flexibility and mechanical strength, suitable for fixed and occasional flexing industrial installations.

Q2: Why is TPV sheath specified for this cable?

A: TPV offers exceptional oil resistance, abrasion resistance, weatherability, and flexibility at 120°C, ideal for harsh industrial environments.

Q3: What insulation options are available?

A: Standard FEP for high temperature; PVC for general purpose; XLPE for improved electrical properties. Custom options available.

Q4: What is the purpose of the 2kV test voltage?

A: The 2kV test voltage confirms insulation integrity and manufacturing quality, ensuring reliable performance in industrial applications.

Q5: Is this cable suitable for continuous flexing applications?

A: This cable is designed for fixed and occasional flexing. For continuous flexing applications, please consult our engineering team.